WMW Plandrehmaschine DP2 /S3

Description

The machine was overhauled at the customer's request and retrofitted with a feed guard

Details

We designed, manufactured, and commissioned the feed guard!

The front feed guard is movable in two axes (as requested by the customer).

work performed

1. Transport
1. Dismantling of the machine and the control cabinet
2. Transport to and from the site
3. Assembly of the machine and control cabinet
2. Machine cleaning
1. Cleaning of the entire machine (removal of chips, oils, and greases)
2. Cleaning of the faceplate drive
3. Disassembly in preparation for grinding
   1. Disassembly of the tailstock gear
   2. Disassembly of drive motors and machine cabling on the support
4. Grinding by a subcontractor
1. Milling out the old linings on the X and Z axes
2. Grinding of the X- and Z-axis guideways,
3. Replacement of 2 "hard strips" on the machine bed
4. Restoration of geometry by grinding the wedge strips, undercuts, and linings
5. Replacement of motor base
6. Manufacturing of the front and rear feed protection
1. Design
2. Manufacturing and adjustment
3. Preparation of documentation
4. Installation of control, safety, and monitoring equipment
5. Installation of new cabling
7. Additional inspections/repairs
1. Sealing the drain plug on the spindle housing
2. Replacement of the oil sight glass on the spindle housing
3. Replacement of the motor cables on the main drive spindle housing
4. Visual inspection of the lead screw and nuts on the X and Z axes
5. Visual inspection of the Z-axis worm drive
6. Replacement of the protective hose on the copying device at the support
8. Manufacture of new scrapers
1. Manufacturing new scrapers based on a sample
9. Tailstock
1. Ultrasonic crack testing performed on the tailstock
2. Surfaces on the tailstock milled to prepare for reinforcement brackets
3. Manufacturing of a reinforcement bracket
4. Replacement of the multi-disc clutch on the feed gear
10. Retrofitted footrest
1. Support feet adjusted to the support
11. Retrofitting of safety device
1. Installation of interlocks and sensors
2. Retrofit of standstill monitoring/Pilz PNOZ
12. Adjustments, maintenance, and functional test
1. Lubrication points lubricated according to maintenance schedule
2. Functional test of the spindle and feed axes
13. Installation and geometric alignment at the customer’s site
1. Machine mounted and aligned on existing foundation after transport
2. Control cabinet mounted on existing foundation and wiring connected to the machine
3. Initial inspection performed and documented in accordance with DGUV V3
4. Initial inspection carried out and documented in accordance with §14 BetrSichV
5. Geometric measurement performed and documented; adjustments made
14. Adjustments, maintenance, and functional test
1. Lubrication checked
2. Functional test of the spindle and feed axes

Subject to changes and errors in technical details and specifications, as well as prior sale.